Simulation of multi-stage stamping process fully automated and highly scalable without sacrificing accuracy.
Altair manufacturing simulation tools have received an extensive amount of development efforts to expand their simulation capabilities.
Altair Inspire Form enables users to better design products while reducing lead time by enabling early consideration of formability, process parameters, material utilization, and cost.
This webinar covers bird strike analysis on a wing, starting out with model setup, going over the impactor management and ending in the analysis of the results. Another topic to be discussed is the forming simulation of a composite rib and result mapping.
HyperWorks used by leading Indian manufacturer of seating systems Harita, for homologation testing, regulations and crash analysis for all commercial vehicle seats, bus passenger seats and tractor & off-road seats
The effects of obesity on occupant responses
in frontal collisions were investigated using
the UMTRI whole-body human finite element
models. A modeling approach was developed
and applied that allowed for rapid change of a
baseline human body model into geometries
representing adults with different BMIs without
the need for re-meshing the models.
In this paper, several failure criteria are compared in their ability to predict necking point and failure propagation during a forming process. The paper has been presented at the 2014 IDDRG Conference in Paris, France.
M.TEC Engineering Continues to Benefit and Yield New Business Due to Advantages of the Altair Partner Alliance (APA)
HBPO GmbH optimizes their design process by utilizing multiple products, such as Moldex3D, Total Materia and MADYMO, alongside HyperWorks products for the development of their front end modules.
When the auto industry crashed in 2008
and the tool shop where Jay Weiner worked
closed its operations, he started his own
company, called BiggerBoat Solutions Ltd.
He carries out metal-forming simulations
for major tooling suppliers and originalequipment
manufacturers. With 15 years
of experience in tooling design, Weiner and
his Toronto-based practice offered a service
that no one else had perfected but that
was crucial to a key process in automotive
manufacturing: the simulation-based die
design for stamped sheet-metal parts.
In 2008 PWO Germany (Progress-Werk Oberkirch AG) had to develop and produce a new steel made automotive cross car beam (CCB) for the dash board of a new car. PWO received the CAD model, the design space definition and other pre-defined standards of the component from the customer and developed and produced the fitting cross beam based on this information. PWO used the HyperWorks Suite to develop the component. HyperMesh was used to transfer the CAD model into a FEA model, which was then used to run dedicated analysis and simulation tasks. To fulfill the requirements for crash and modal analysis, the company used OptiStruct to optimize the component, RADIOSS and other external solver to run the calculations and HyperView for the post processing. HyperForm was used to check the production feasibility of the individual components and for metal forming simulation tasks. It was important for PWO to have a software suite available that could cover all simulation tasks within one graphical user interface and licensing system.
Using Altair HyperForm, Mark Auto was able to significantly improve the material utilization for their existing production dies. Mark Auto re-designed two existing dies for wheel arch an wheel housing and was able to dramatically reduce material scrap with minimum rework in their tools while not compromising on component quality.
HyperForm Improves Accuracy and Robustness of Tool Design and Manufacturing Process at Summit Auto Body (SAB)
Leveraging HyperForm’s sheet metal forming solution, SAB designed the validation process and press tool design covering the vital areas of virtual prototyping/testing, which, in turn, reduced the time-consuming manual process drastically.
Wagon Automotive, a system and module supplier of components to major car builders,
sought ways to accelerate product development and reduce prototyping costs while maintaining high quality.
Adopting the HyperWorks suite of advanced CAE tools enabled the company to achieve both those goals.
Wagon Automotive now uses HyperWorks during the entire development cycle, from concept design to optimization.
Using Altair HyperForm sheet metal forming simulation software solution, India based Mahindra & Mahindra was able to arrive at an optimum product (BIW Part) and tooling design. The Draw Shell was simulated using HyperForm to evaluate different tooling options.
Cut sheet metal forming time and costs through simulation-based techniques.
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